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Operator Maintenance

To prevent errors and disruptions, and address them in the early stages

The TPM concept is based on that the operators through their knowledge and proximity to the machines know what to do to prevent errors and disruptions or detect them at an early stage. This reduces the loss in quality and the delivery reliability is improved.

Operational reliability and a good maintenance work has important implications to an organization's performance. This course describes how to develop operator maintenance and improve reliability.

目标: 您将学习了解持续监测运营失误和采取相应措施的重要性,以改进公司生产流程和提高整体设备的有效性。此概念使操作员在公司的运营及改进工作中有更多的参与。

参与对象: 课程针对所有与生产职能工作有关的人员,工作领域是生产技术,生产发展,维护工程和精简公司生产流程的开发工作。

参与资格: 无需拥有相关知识,但在维护,生产,生产技术或流程开发领域有一定相关工作经验者更为适宜。

训练方法: 所有课程均通过我们的远程教育平台Instant Education进行在线学习。点击这里查看更多关于培训方法。

时长: 共计约 15 小时学习时间,依据学员基础而有所不同。每个学员有六个月的时间可以登陆课程。

定价: 1980 人民币/人。



1860 人民币














部分 1

Total Productive Maintenance

A method for business development through the improvement of a company's productive processes, equipment and personnel.

Operational Reliability

Operational reliability has to do with a system's dependability.

Operational Reliability and Maintenance

The view of maintenance has changed to it being seen as an asset with which companies can increase their competitiveness.

The Fundamentals of Operator Maintenance

Maintenance that is performed by the equipment's operators can make a significant contribution to increased equipment effectiveness.

Implementation of Operator Maintenance

The implementation of operator maintenance means that production personnel actively take part in the maintenance work.

The Tool for Creating Standard and Stability

A basic tool used to create standard and stability is 5S.


Visualisation means providing the right amount of the right information to the right target group.

Motivating a Maintenance Organisation

It is difficult to see direct consequences of maintenance work, but it is nonetheless important to focus on the beneficial effects that arise for individuals and the entire business as a result of maintenance.

部分 2

TPM - Machine Reliability

An active TPM program allows a company to increase the reliability of its machinery.

Improvement Groups within TPM

The purpose of an improvement group is to achieve improvements.

Group Cohesion and Group Climate

One must take into account the fact that people and groups are both similar and different; the members of a group must complement each other in order for the group to be able to function effectively.

TPM and the Employee

It is important to make the employees feel involved in the quality development when implementing TPM.

Operator and Specialist Maintenance

The operator takes over parts of the traditional maintenance work over time, thus enabling the maintenance personnel to expand their area of responsibility.

Competence Development through Operational Monitoring

The analysis of the results of operational monitoring creates motivation and drive for competence development.

Competence Requirements for Operator Maintenance

Independent operator maintenance requires that the operators understand their equipment.

One-Point Lessons

A method that involves short training sessions aimed at providing in-depth and practical knowledge within a specific and limited area/topic.

部分 3

Maintenance Concepts

Different techniques for optimising maintenance and operations with the aim of preventing system faults or, alternatively, maintaining and improving the system's reliability.

The Seven Quality Control Tools – 7QC

The Seven Quality Control Tools are used to identify, analyse, structure and visualise the sources of problems as well as the factors that influence these sources.

Capability Tests and the Calculation of Capability Indices

A capability test is carried out in order to find out how well a machine or a process is able to produce within set tolerance limits.

Statistical Process Control

A sort of target-oriented control with statistical calculations performed on regular samples or spot-checks.

Availability, Performance and Quality Yield

The OEE measurement is a very useful indicator of a production facility's performance

Spare Parts

The aim of stocking and managing spare parts is to keep the total cost associated with spare parts as low as possible.

Control and Follow-up of Maintenance Work

The aim of follow-up within the maintenance function is to verify the positive effect of maintenance measures on the business operations and profitability.



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